Saray detalye
Sayan linya et mangaagamil na sakey a desinyo namulti-station rotary indexing mechanism + matched spraying unit + segmented curing system. Saya so ginawa parad malimpek a kurti tan komplikadon lokal ya istruktura na saray taklay na gasolina, ya makagawa na 360℃ya panag-spray, malet ya kapal na pelikula tan atagey ya ani. Mipara ed saray solvent-based tan water-based coatings, saya so makaabot ed A-class ya estandarte na itsura parad saray luluganan tan balon enerhiyan luluganan, tan sakey ya epektibo, makatipid na espasyo-so solusyon parad dakel a produksyon na saray taklay na gasolina.
Manunan Pandumaan
- Linear forward movement labat, anggapoy independentin panag-ikot na workpiece. Mairap ya i-spray iray loob na kanal, beneg tan saray akaamot a gap na pabilog iran taklay na gasolina; mabetbet ya onlelereg tan ag-ontutundan pelikula ed gilig. Andukey so karukey na linya, baleg so okupasyon ed datal, abeba so panguusar ed melag iran malimpek a parte.
Say Rotary Paint Line mi
Manamponturntable rotary indexing structure. Saray workpieces et manpapalikdo ed saray ag-onkukurang ya istasyon pian nadampot sodouble-sided & full-perimeter coverage ya anggapoy blind spots. Say compact layout et mamapaabeba na espasyo ed datal na masulok ya 40%. Kada istasyon et mansusumpal na proseso ya kundang-kundang, ya mas atagey so produksyon na angkekelag ya malimpek iran parte na luluganan.
VS Ordinary Single-Station Rotary Spraying Equipment
Kaslakan ya Single-Station Rotary Equipment
Susuportaan to labat so panag-spray, anggapoy integrated pretreatment, flash-off tan curing functions. Saray proseso et manbibiigan na mano-mano, ya pansengegan na segundaryon polusyon na dabok tan ag-establi so kalidad. Simpli so panangontrol ed kapeles, mainomay ya pansengegan na pan-sagging na pinta ed kurbadon tapew na saray taklay na gasolina.
Tampok Tan Bentaha
1. Dual Rotation Design parad Full Coverage
Ikokombina so turntable indexing tan say workpiece self-rotation. Diad pankoopera na multi-angle fixed spray guns, sigpot ton nasolbar so irap na panag-spray na pabilog ya outline, inner grooves tan back sides, ya 100% so coverage to ya anggapoy blind spots.
2. Space-saving Integrated Rotary Layout
Amin ya proseso et akasentro ed sakey a rotary turntable. No ikompara ed saray linear ya linya, nabawasan ton maong so kalawakan na datal, mas abeba so pankaukolan parad pasen na workshop tan imprastraktura.
3. Fuel Lid Dedicated Non-blocking Fixture
Saray custom clamp et ag makasalimbeng ed saray manunan lugar ya pangi-sprayan. No ikompara so kapeles na panag-ikot tan say iyaagus na dagem, say idakel na pintura tan say pan-sagging ed mainget iran kanal et naekal.
4. Teknolohiya na Abeban-Gradient Curing Anti-Deformation
Itunda so panagluto ed atagey a temperatura. Say segmented heating et mamaseguro na sigpot a panag-cure legan ya protektaan iray manipis ya plastik ya taklay na gasolina manlapud warpage tan deformation.
5. Atagey a Gastos ed Gagawaen tan Mainomay ya Operasyon
Simpli so mekanikal ya istruktura, abeba so pakaderal tan abeba so gastos ed panmintina. Anggapoy komplikadon robot programming. Saray ordinaryon operator et maples ya maka-master na operasyon, ya maabig parad andukey a panaon ya mass production na saksakey odino mipadparan parte.
Malaknab a Pankakasakey
Susuportaan toy solvent-based paint tan water-based paint. Iyapasakey ed plastik, zinc alloy tan aluminum alloy ya taklay na gasolina, ya mipara ed gloss, matte tan metallic ya proseso na panagpinta.
Saray detalye
Rotary Indexing & Fixture System
| Parameter Item | Espesipikasyon | Nidumaan a Balor |
|---|---|---|
| Turntable Structure | Multi-station rotary indexing turntable | Inkasakey so kompleton proseso, melag ya layout, makatipid na 40%+ ya espasyo |
| Bilang na Istasyon | 8 / 12 / 16 ya istasyon (nayarin i-customize) | Nababalang ya uksoy parad nanduruman pankaukolan na output |
| Mode na Panag-ikot | Station indexing + workpiece self-rotation | Doblen panag-ikot pian nagawaan so full- ya panag-spray ed tapew |
| Kapeles na Panag-ikot na Gawaen | 4 ~ 18 r/min stepless adjustable | Iparaan so kalidad na pinta pian ag-onkupas iray kanal |
| Dedikadon Kagawaan | Non-blocking customized clamp parad taklay na gasolina | Anggapoy proteksion ed saray kanal, gilig tan beneg |
| Karga na Sakey ya Istasyon | Mas abeba odino mipara ed 10 kg | Iyapasakey ed plastik tan alloy ya taklay na gasolina |
Kaliberliber tan Sistema na Panagtambal
| Parameter Item | Espesipikasyon | Nidumaan a Balor |
|---|---|---|
| Kaliberliber ed Pantratrabahoan | ISO Class 8, 23±1℃, 50~60% RH | Malet so kaliberliber, nabawasan so dabok tan saray depekto ed pampaputi |
| Desinyo na Dagem | Say direksion na dagem ed kaliberliber (dedikadon parte) | Nipanaon ya ipaway so alimbusabos na pintura, anggapoy nakekeraan ya alimbusabos ed saray abot |
| Paraan na Panagtambal | Taloran-yugtan ya gradient ya abeban-ya temperaturan panagpaabig | Max 85 degree, epektibon makaamper ed plastic deformation |
| Pankakasakey na Temperatura | ±1.5 degree | Say agmanguman-uman ya inka-malet tan inka-kintab na coating |
| Grado ya ag-onsabog- | Ex d II BT6 | Agnasabog-so ag-onsabog parad lugar ya panpintaan |
Saray Lugar na Aplikasyon
Sayan rotary paint line et espisyal ya ginawa parad panag-coat nataklay na gasolina na luluganan, tan malaknab ya onaplika ed nanduruman plastik tan metal ya parte na paway tan loob na luluganan.
Saya so maabig parad dakel a produksyon ed saray pabrika na luluganan, saray managgaway kagawaan na luluganan tan saray panaggawaan na luluganan. Likud ed saray estandarten taklay na gasolina, duga met iya ed pangipinta ed tapew na saray panangawit na puerta na kotse, saray taklay na pilid, saray melag a plastik ya abung, saray dekorasyon a parte na trim tan arum niran melag a parte na luluganan ya walaan na mipadparan pankaukolan ed panagproseso.
Honglichang Serve
Say interon Coating Plant kaiba lay: conveyor, paint spray booth, turntable, spray robot, transfer robot, paint mixing system, pretreatment system, IR UV oven, ducting, AHUs, VOC treatment, zero water discharge plant, clean room, tan arum nira; Instalasyon, panag-debug, panagpasal, panagprograma, tan arum nira.
Sertipiko
- National High-Tech Enterprise: Saray lider ed makabayon sistema na panag-coating na luluganan.
- ISO 9001 Quality Management: Consistent, top-quality PP ABS spray painting.
- ISO 14001 Environmental Management: Eco-friendly ya solusyon ed panagpinta na saray parte na luluganan.
- ISO 45001 Occupational Health: Maligen ya operasyon parad kada linya na coating na luluganan.
- Taloran National Invention Patents: Cutting-edge PP ABS spray painting tech.
- Pitoran Software Copyrights: Smart automation parad eksakton automotive polymer coating.
- 57 Utility Model Patents: Saray praktikal ya inobasyon parad inkaepektibo na panag-coat na luluganan.
- Kualipikasyon ed General Contracting: Eksperto ed mechanical tan environmental engineering.
FAQ
T: Panon mon naseguro so kalidad na estandarte mi?
A: Ipapasen mi so kalidad: say offline robot programming et unaan ton i-optimize iray dalan na spray, say SCADA et man-log ed kada parameter (full traceability), tan sarag min idagdag so automated vision checks parad 100% ya inspeksion ed tapew. Sakey a kliyente so akasumpal ed istrikton estandarte na OEM da diad inmunan impansali.
T: Panon kapeles so pangiletneg na tindaan na pintura na saray parte na luluganan?
A: 3-6 bulan ed saray modular ya parte.
Q: Onkikiwas kasi iya parad saray linya na produksyon na EV?
A: On, perpekto itan parad saray parte na EV a singa say BYD, ya walay eco-friendly ya coating.
T: Panon karakel so kaukolan ya panmintina?
A: Inagew-agew ya punasen-downs, quarterly checks. Say downtime et kulang na 2% lapud suporta mi.
Q: Nayarin onloob itan ed melag a pabrika?
A: Tua. Mandedesinyo kami na saray compact layout-anggan saray multi-level (mezzanine) ya setup pian makatipid na espasyo ed datal. Say 3D simulation mi et nanengneng mo nin unona so layout, kanian napalaknab mi so output kada square meter. Say kliyente na Guangzhou ya masimpit so espasyo to et manpapaandar natan na 2 linya no iner so datin pakakargaan da na 1.
T: Kasin saya so sigpot ya anggapoy totoo, "lights-out" ya sistema na pabrika?
A: Bangta automated ya maong parad daiset ya superbisyon, say sistema et ginawa parad operational excellence ya walay estratehikon supervision na too. Saray kimey a singa say pangikarga na kagawaan, pinal ya panag-audit na kalidad, tan panag-monitor na sistema et importante pian naseguro so sankaabigan ya inkamapanmatalkan tan kalidad, ya mamawala na perpekton pankakasakey na automation tan say dunong na too.
Pabiskegen so produksyon mo panamegley na matalinon linya na panagpinta ya epektibo. Mitongtong ed Honglichang parad solusyon tan libren konsultasyon. Mantongtong tayo!
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